Lightweight Solutions for Automotive Gearbox Housings with ADC10 Alloy

Customer Challenges:
Automotive manufacturers are constantly seeking innovative ways to reduce vehicle weight and improve fuel efficiency. This is particularly crucial for electric vehicles (EVs), where maximizing battery range is paramount. However, achieving weight reduction without compromising structural integrity is a complex challenge, especially for critical components like transmission housings.

Capabilities Leveraged:
Teamsworld, a leading provider of precision die-casting solutions, partnered with an automotive manufacturer to develop a lightweight transmission housing using ADC10 aluminum alloy. By leveraging our deep expertise in Design for Manufacturing (DFM) and our mastery of ADC10 aluminum gravity casting, we were able to deliver a solution that met the customer's stringent requirements.

Results:
Teamsworld's lightweight transmission housing solution boasts key features that revolutionize automotive performance. The use of the lightweight ADC10 aluminum alloy significantly reduces vehicle weight, benefiting traditional vehicles with improved fuel economy and electric vehicles with extended operating range. Our optimized Design for Manufacturing (DFM) analysis guarantees structural integrity and durability, meeting the high-performance standards of automotive applications. Through streamlined gravity casting processes, we ensure consistent production of high-quality components.

About the Case